BCST Brix Transmitters: Precision, Efficiency, and Reliability for Your Process
- Flexible installation , clamp/flange/thread installation for selection
- Unaffected by colour, turbidity, viscosity, bubbles, solid impurities, crystals,etc
- Factory calibration certificate, built-in temperature compensation
- Upper and lower limit alarms, touch screen input
- Built-in NAND Flash high-speed memory
High Accuracy Brix Transmitter Solution from BCST
BCST Brix Transmitters are engineered with cutting-edge features to deliver superior performance and ease of integration:
- Wide Measurement Range: With a broad 0-100 Brix range, our Brix sensors are suitable for a vast array of applications, from low-concentration liquids to highly concentrated syrups.
- Flexible Installation Options: Designed for seamless integration into any process, our transmitters offer flexible installation options including clamp, flange, and thread connections, allowing for pipe-mounted or direct tank installation.
- Robust Process Temperature Resistance: Capable of withstanding process temperatures up to +100°C, ensuring reliable operation in demanding hot environments.
- User-Friendly Interface: Equipped with a touch screen input and intuitive interface for easy configuration, calibration, and data access.
- Advanced Data Storage: Built-in NAND Flash high-speed memory for secure and extensive data logging.
- Alarm Functions: Upper and lower limit alarms provide immediate alerts for out-of-spec conditions, enabling rapid corrective action.
As a leading Brix Transmitter manufacturer and a one-stop solution provider, BCST Group is committed to elevating your industrial processes. We combine innovation, deep industry expertise, and an unwavering commitment to quality to deliver Brix measurement solutions that enhance your productivity, ensure product consistency, and drive your success.
BCST One-Stop Brix Transmitter Solution from China
Best Online Brix Transmitter Factory from China
BCST stands out as an expert Brix transmitter supplier. Due to its extensive industry experience, its record of providing high-quality and accurate instruments, and its commitment to customer satisfaction.
BCST brix transmitter works by measuring the sugar concentration in a liquid through the principle of refraction. It directs a beam of light into the liquid sample. And detects the angle at which the light is bent as it passes through the liquid. This angle is directly related to the liquid’s refractive index, which correlates with its sugar content. The Brix transmitter then converts this refractive index measurement into Brix degrees. Providing a precise and non- destructive measurement of the sugar concentration in the liquid.Commonly used in industries such as food and beverage production to ensure product quality and consistency.
Versatile Applications Across Industries
Best Brix Transmitter Online Measurement and Control System from BCST
- Application
- Features
- Model Selection
- Installation
- Advantage
BCST Brix Transmitters are highly adaptable, making them an indispensable tool across a wide range of industries and applications where precise sugar concentration or dissolved solids measurement is critical.
Food and Beverage Industry
From soft drinks and fruit juices to dairy products and confectionery, maintaining precise sweetness levels is paramount. Our Brix meters are crucial for:
- Beverage Production: Monitoring and adjusting the sweetness of beverages during mixing, blending, and filling processes to ensure consistent taste profiles and adherence to recipes.
- Fruit Juice Concentration: Accurately measuring Brix levels during evaporation to achieve desired juice concentrations, optimizing yield and quality.
- Dairy & Confectionery: Ensuring the correct sugar content in products like yogurts, ice creams, jams, and candies for optimal flavor, texture, and shelf life.
Sugar Industry (Cane and Beet Sugar)
In sugar mills, precise Brix measurement is vital at every stage, from raw juice extraction to final crystallization. BCST Brix Transmitters are ideal for:
- Juice Extraction & Clarification: Monitoring Brix levels of cane or beet juice after crushing, sulphitation, and filtration to ensure optimal purity and concentration before evaporation.
- Evaporation & Crystallization: Providing real-time feedback on syrup concentration during evaporation and crystallization processes, helping to improve efficiency and maximize sugar yield.
- Molasses Control: Managing Brix levels in molasses to optimize sugar recovery and minimize waste.
Starch Sugar Industry
For the production of glucose syrup, fructose syrup, and sugar alcohols, our Brix measurement solutions offer unparalleled control:
- Hydrolysis & Saccharification: Monitoring the degree of hydrolysis and saccharification to ensure the correct DE (Dextrose Equivalent) values for glucose syrup production.
- Refining & Concentration: Tracking Brix levels during decolorization, deionization, filtration, and concentration steps to achieve desired product specifications for various starch sugars.
- Blending & Formulation: Ensuring precise blending of different syrup concentrations (e.g., 42 HFS, 55 HFS, 96 HFS) to meet specific product requirements.
- Standard with multiple groups of signal analog output, easy for customers to integrate control, improve automation and increase production efficiency;
- Built-in 0-80℃ temperature compensation data, overcoming the shortcomings of the small memory of the micro-controller, the temperature compensation range is limited;
- Using 4.3″ touch screen man-machine interface;
- Automatic data storage, easy to query: historical data query, generation of historical data curve, quick query, export EXCEL, automatic data analysis and summary, data storage cycle of 12 months, easy to traceability (optional historical data storage function is required);
- Support sqlite database, can store up to 32G of historical data, data can be exported to PC via U disk or to PLC, PC, DCS and other upper computer systems in real time via wireless remote transmission function; remote viewing of real-time status and alarm via PC. (Optional data remote transmission module is required)
- Intelligent chip, operation without reagents and consumables, low power consumption, probe internal light source life up to 100,000 hours, high stability and long service life;
- Continuous measurement, rapid feedback, eliminating manual testing errors, no longer need to manually take frequent samples for testing, saving a lot of manpower and financial resources, ensuring data consistency and improving product quality;
- With multiple data collection systems, it can realize unified monitoring of multiple workshops, facilitate data collection and remote management, and can be docked with MES system.
| Model | BC-70 |
| Range | Determined by the actual working conditions in order to achieve the best possible accuracy and resolution; |
| Concentration range | 0.0-100% Brix |
| Refractive index range | 1.3330~1.4655 |
| Resolution | 0.1 %, refractive index 0.00002, temperature 0.1°C |
| Measurement accuracy | +/- 0.1% absolute, or refractive index: +/- 0.0002; |
| Measuring temperature | 0-80℃ |
| Temperature compensation | Automatic temperature compensation, 0-60°C |
| Ambient temperature | 0-60℃ |
| Material of key parts | Large wear-resistant sapphire, 9 Mohs hardness; |
| Input power | 24V DC |
| Signal output | £4-20mA、£RS485/232digital value、
£On-off Value（Abnormal alarm, 2 outputs for upper and lower limits） |
| Protection class | IP67 |
| Pressure resistance range | ≤1MPa |
| Net weight | ≈1250g |
| Cleaning options | JC-C12Ultrasonic cleaning components |
| Special scales | Off-standard customization, data modelling to customer requirements |
BCST’s Brix Transmitters (also known as Brix sensors or Brix meters) are designed to overcome these challenges, providing a seamless, accurate, and efficient solution for your critical processes. Our innovative technology ensures you have the precise data you need, exactly when you need it.
Key Benefits You Can Expect:
1. Unmatched Accuracy and Reliability
Say goodbye to inconsistent readings and environmental interference. BCST Brix Transmitters utilize advanced measurement principles, ensuring high-precision readings even in challenging conditions. Our devices are engineered to be:
- Unaffected by Process Variables: Our Brix measurement devices deliver stable and accurate readings regardless of liquid color, turbidity, viscosity, bubbles, solid impurities, or crystals. This is crucial for maintaining product integrity in diverse applications.
- Temperature Compensated: Built-in temperature compensation ensures that variations in process temperature do not compromise the accuracy of your Brix readings, providing reliable data in dynamic environments.
- Factory Calibrated: Each unit comes factory calibrated, guaranteeing out-of-the-box precision and reducing the need for frequent, time-consuming recalibrations.
2. Enhanced Efficiency and Automation
Transition from manual, labor-intensive methods to a fully automated, real-time monitoring system. BCST Brix Transmitters empower you to:
- Achieve Real-Time Monitoring: Gain immediate insights into your sugar content or dissolved solids with continuous, in-line measurement. This enables instant process adjustments, preventing costly deviations and ensuring consistent product quality.
- Streamline Production Processes: By automating Brix measurement, you reduce manual labor, minimize human error, and accelerate your production cycles. This leads to significant improvements in overall operational efficiency and throughput.
- Comprehensive Data Logging & Analysis: Our transmitters provide robust data logging capabilities, allowing for detailed historical analysis and long-term process optimization. Identify trends, pinpoint inefficiencies, and make data-driven decisions to enhance your production.
3. Minimal Maintenance, Maximum Uptime
Designed for durability and ease of use, BCST Brix Transmitters significantly reduce your maintenance burden, ensuring maximum uptime and lower total cost of ownership.
- Automatic Ultrasonic Cleaning: Our innovative automatic ultrasonic cleaning device prevents sensor fouling, drastically reducing the need for manual cleaning and extending the lifespan of the Brix sensor.
- Drift-Free & Maintenance-Free Operation: Experience unparalleled stability with our drift-free technology, virtually eliminating the need for constant adjustments and ongoing maintenance. Focus on your production, not your equipment.
- Robust Construction: Built to withstand harsh industrial environments, our Brix measurement instruments offer exceptional durability and long-term performance, ensuring reliable operation year after year.
How Do BCST Brix Meters Improve Efficiency In Sugar And Syrup Manufacturing?
Unlock Unparalleled Accuracy in Sugar Concentration Measurement
In today’s competitive industrial landscape, achieving precise and consistent sugar concentration measurements is not just an advantage—it’s a necessity. Whether you’re in the food and beverage industry, pharmaceuticals, or chemical manufacturing, the accuracy of your Brix readings directly impacts product quality, operational efficiency, and ultimately, your bottom line. At BCST, we understand the challenges you face with traditional Brix measurement methods, and we’ve engineered a solution that redefines precision and reliability: our advanced Brix Transmitters.
Are You Struggling with Inaccurate or Inefficient Brix Measurement?
Many industries grapple with common pain points when it comes to monitoring sugar content or dissolved solids. Do any of these sound familiar?
- Time-Consuming Manual Sampling: Relying on manual sampling and laboratory analysis leads to significant delays, hindering real-time process adjustments and increasing labor costs. You need immediate insights, not after-the-fact data.
- Inconsistent Readings & Environmental Interference: Traditional refractometers or Brix meters can be highly susceptible to environmental factors like temperature fluctuations, turbidity, color, or even air bubbles. This results in unreliable data, making it difficult to maintain consistent product quality across batches.
- High Maintenance & Frequent Calibration: Sensors that foul easily or require constant calibration can lead to excessive downtime and increased operational expenses. You need a robust, low-maintenance solution that performs consistently without constant intervention.
- Lack of Real-Time Process Control: Without continuous, accurate monitoring of sugar concentration or dissolved solids, you’re operating in the dark. This can lead to off-spec products, wasted materials, and missed opportunities for process optimization.
In industries like food and beverage or pharmaceutical production, precision matters. Inaccurate sugar concentration measurements can lead to inconsistent product quality, higher costs, and wasted resources.
BCST’s in-line Brix meters deliver real-time sugar content readings, enabling better process control, reducing operational costs, and enhancing product consistency across multiple applications.
Let me walk you through how BCST’s Brix transmitters are used throughout the sugar and starch syrup production lines, based on what I’ve seen in actual industrial settings.
Where Are Brix Meters Typically Installed In Evaporation Systems?
In triple-effect evaporator systems, Brix analyzers are usually mounted on bypass lines at the outlet of each circulation pump.
This setup enables continuous monitoring of juice, syrup, or sugar concentration in each stage of the evaporation process, with data sent to the PLC for automated process optimization.
Why This Installation Matters:
- Improves end-product consistency
- Cuts down energy and material waste
- Enables round-the-clock production with minimal manual intervention
This configuration is also highly recommended for soft drink blending, pharmaceutical evaporation, and sugar concentration processes.
How Are Brix Meters Used In Starch-Based Sugar Production?
Producing starch sugar for food and pharmaceutical use involves complex and tightly controlled processes.
BCST’s BC-70 Brix sensor supports multiple applications in starch sugar manufacturing, including final syrup concentration, mixing stages, and crystalline seed formation.
Key Benefits of BC-70 for Starch Sugar Applications:
- Wide measurement range: 0-100 Brix
- Flexible installation for pipelines and processing tanks
- In-line detection without requiring costly bypass systems
Typical Control Points:
| Process Stage | Monitoring Target | Brix or DE Range |
|---|---|---|
| Liquefaction | Hydrolysate DE | DE 10–20 |
| Saccharification | Final glucose syrup | DE 98 |
| Crystallization | Seed slurry control | Varies |
What Role Do Brix Sensors Play In Fructose Syrup Production?
In high fructose syrup (HFS) production, precise control of sugar concentration is critical to achieve optimal conversion rates and product uniformity.
BCST sensors help track sugar levels throughout the isomerization, refining, and mixing steps to ensure reliable fructose output.
Important Control Points:
- Isomerization Monitoring: Glucose is partially converted to fructose; theoretical conversion reaches 50%, though actual results are around 42%.
- Blending & Refining: 42 HFS is processed into 96 HFS, then combined to yield 55 HFS for commercial use.
How Is Sorbitol Production Optimized With Brix Transmitters?
Sorbitol is a sugar alcohol derived through catalytic hydrogenation of glucose. The production steps require tight concentration management.
JC-3001-70JS from BCST offers reliable in-line Brix monitoring during hydrogenation, separation, refining, and final evaporation stages.
Key Technical Advantages:
- Handles process temperatures up to +100°C
- Features automated ultrasonic cleaning
- Adaptable to tanks, pipes, and custom process setups
What’s The Value Of Real-Time Brix Monitoring In Sugarcane Juice Processing?
Before juice is concentrated, sugarcane is crushed and filtered to produce a clear liquid with about 12–14 Brix.
BCST Brix meters can be mounted after heaters, filters, and evaporators to measure sugar levels online and help boost processing efficiency.
Ideal Installation Points:
- Inline sensor placement at processing equipment outlets
- Direct tank mounting for real-time syrup concentration monitoring
Why Do Industry Leaders Trust BCST For Brix Measurement?
At BCST, we don’t just sell Brix meters—we provide complete measurement solutions tailored to each production line.
Our sensors offer accurate, fast, and non-invasive readings while supporting data logging and long-term process optimization.
What You Can Expect:
- Reduced labor through automation
- Enhanced product consistency
- Greater process transparency and control
- Real-time feedback for continuous improvement
Conclusion
Whether you’re producing syrup, starch sugar, or sugarcane derivatives, BCST’s Brix sensors offer the reliability, precision, and integration capabilities your operations need to stay competitive.
English 
Arabic 
Russian 
French 
Spanish